Modern gunpowder is based on nitrocellulose, with a high nitrogen content. Handling nitrocellulose is a job for experts. In the dry, unglazed, unstabilized form, nitrocellulose is one of the most sensitive and erratic compounds on the planet – extremely dangerous. There is at present only one plant in the U.S. that makes weapons-grade nitrocellulose.
[quote=“The Internet”]Cellulose is nitrated by putting it in blend of concentrated nitric acid and concentrated sulfuric acid. Water is added to slow reaction rate (and temperature). The nitric acid reacts with the cellulose to produce nitrocellulose. The sulfuric acid is to absorb the water that’s produced as a by-product. Once the reaction is complete, the acid is removed by washing and centrifuging.
Lots of things affect the chemical and mechanical properties of the nitrocellulose: reaction time, particle size, neutralizing sollution PH, temperature… Small batches are made, tested, and blended to get the desired performance for the intended final product.
To make it into powder, the nitrocellulose is disolved in ethyl acetate. In a mixer, add nitrocellulose and water to a solution of ethyl acetate (solvent), diphenylamine (to remove residual acid in the nitrocellulose), and calcium carbonate (to neutralize acid in the water). When the nitrocellulose is dissolved, add a colloid like starch or Gum Arabic is added and spin it up until it starts to lump together into little blobs. When the ‘blobs’ are the right size, drive the ethyl acetate off by heating to harden the nitrocellulose into kernels.
The kernels then have to be dried, sorted by size using a sieve, surface-coated (to modify burn rate), tested for burn rate, and then blended back together in the proper ratio to produce the finished powder.[/quote]
A clever survivor with a college chemistry textbook could produce smokeless powder, but it wouldn’t be usable as a small-arms propellant, because he couldn’t hit a desired burn rate, he couldn’t hit a desired burn rate progression, and he couldn’t make two batches the same. The question you’d be faced with would be, “How much powder of unknown characteristics do you put in a .308 Win with a 150 gr. bullet?” The only sane answer is, “NONE”.
Edit: In conclusion besides me now being on several government watch lists because of this research, I whole heartily support Kevin and the team’s decision to not implement a recipe for producing modern smokeless powder.